Old, Stained, and Well-travelled: the Remarkable Role of Barrels in Wine-making

The Barrel’s Secret: How Oak Shapes Wine

The Barrel’s Secret: How Oak Shapes Wine

To the untrained eye, wine barrels might seem like an old-school flourish - a nod to heritage, a rustic Instagram prop. But to winemakers (and increasingly, climate-conscious drinkers), they’re among the most quietly radical tools in the cellar. Yet few people understand the global journey of oak barrels - just how far these timber workhorses travel and how long they last - how barrels move across countries, continents, vintages and wine styles, developing patina, character and influence along the way.

Unlike steel or plastic, a wine barrel breathes. Its porous oak allows for gradual oxygen exchange, softening tannins and shaping flavour over time. Depending on how it’s toasted, how old it is, and what style of wine it holds, a barrel might impart vanilla, spice, smoke - or almost nothing at all, just gentle structure and length.

At Kiwi Cru, many of our producers – such as Seresin in Marlborough, Felton Road, Kumeu River and Man O' War - favour old barrels for subtlety, or use small percentages of new oak for detail and tension. In every case, barrel choice is deliberate. These aren’t background props. They’re collaborators in flavour and texture, chosen for their ability to elevate a wine without overwhelming it.

And their longevity is astounding: barrels can be re-used for decades, shaved and re-toasted, and at the end of their lives, repurposed into planters, furniture, and beyond. At a time when sustainability is non-negotiable, it’s worth celebrating tools that are both ancient and astonishingly fit for the future.

Barrels in Motion: The Surprisingly Global (and Circular) Journey

Barrels in Motion: The Surprisingly Global (and Circular) Journey

Wine barrels rarely stay put, in fact they travel far during their lifespan. A single French oak barrel might begin life in Bordeaux, make its way to Central Otago, spend a decade in Martinborough, and eventually be broken down for furniture in Hawke’s Bay. Throughout, it carries invisible stories - of vintages, ferments, and hands that have cared for it.

This global circulation isn’t just romantic. It’s sustainable. New barrels are expensive and carry a carbon footprint, particularly when transported across oceans. But once made, they’re built to last. Winemakers will often buy second-hand barrels from other regions, precisely because they want the neutrality that comes with age - and because it extends the useful life of each barrel dramatically.

Some producers also send their barrels out for reconditioning. Staves are shaved, interiors re-toasted, and barrels returned to service. Others cut them down for planters, rainwater butts, or even vineyard composters. A few crafty types turn staves into furniture, fencing, or sculpture.

At Seresin, Kumeu River, Felton Road and Man O’ War, newer and older barrels are rotated carefully to suit different styles, ensuring each one earns it’s keep over many years. Even when they’re no longer used for aging premium wines, these barrels remain a core part of cellar life.

In a time when many industries struggle to reduce single-use materials, the wine barrel is quietly exemplary: reusable, versatile, and full of purpose at every stage of life.

Barrels and the Human Hand: Why Traditional Tools Still Matter

Barrels and the Human Hand: Why Traditional Tools Still Matter

In an increasingly mechanised and data-driven world, there’s something deeply grounding about the human touch involved in barrel work. Unlike tanks, barrels demand attention. They breathe, shift, sometimes leak. They need topping, stirring, tasting, and time.

For winemakers like those Kiwi Cru champions, this isn’t a drawback - it’s an invitation. Barrels offer slowness, nuance, and risk. Fermenting in barrel means committing to small-batch, hands-on craft. It’s labour-intensive and unpredictable, but it also offers unparalleled reward: wines of shape, complexity, and individuality.

Barrels aren’t sterile vessels. They evolve. They build micro-ecosystems. Some winemakers talk about their favourite barrels like old friends - familiar, a little temperamental, but full of character. They trust them not just to hold wine, but to shape it.

This is why many of our featured winemakers - Michael Seresin, the Brajkovichs at Kumeu River, Nick Greening and Blair Walter at Felton Road, and Duncan McTavish and the team at Man O’ War - see barrel use not just as a stylistic choice, but a philosophical one. It’s about aligning with natural rhythms. Letting wine take its time. Being present in the process.

And it’s not all about Chardonnay or Pinot Noir. Sauvignon Blanc, Syrah, and even skin-fermented whites all benefit from time in wood. In the right hands, with the right fruit, barrels don’t dominate. They draw out what’s already there.

So when you drink one of these wines, you’re tasting more than vineyard or vintage. You’re tasting patience, craft, and a tool that’s lasted for centuries - not out of nostalgia, but because nothing does the job better.

“The barrels don’t speak loudly, but they shape the story”.

Wines Where the Barrel Speaks

Seresin Organic Sauvignon Blanc 2023 – Marlborough

Seresin Organic Sauvignon Blanc 2023 – Marlborough

This is no ordinary Marlborough Sauvignon. About 10% of the wine is fermented in old oak barrels, which don’t make it taste “oaky” - but they do give it a smoother texture and a more savoury edge. The result? All the citrus and energy you'd expect, but with more calm and complexity. The goal, as founder Michael Seresin says “is subtlety - wines that feel complete, not manipulated”.

Try: Seresin Organic Sauvignon Blanc 2023 – Marlborough

Winemaker: Michael Seresin

Kumeu River Estate Chardonnay 2023 – Auckland

Kumeu River Estate Chardonnay 2023 – Auckland

Michael Brajkovich MW, who leads winemaking at Kumeu River, is known for his use of wild yeast and gentle fermentation in Burgundian oak barrels (not tanks).This wine is fermented and aged in oak barrels (not tanks), which brings a softness and structure to its ripe stone fruit flavours. It’s creamy, but not heavy - full of finesse, not flas

Try: Kumeu River Estate Chardonnay 2023

Winemaker: Michael Brajkovich MW

Felton Road Calvert Pinot Noir 2023 – Central Otago

Felton Road Calvert Pinot Noir 2023 – Central Otago

Winemaker Blair Walter relies on restrained oak use and whole-bunch ferments to build character slowly. He ages this Pinot in French oak barrels for well over a year - some new, some well-used - allowing the wine to slowly develop texture and depth. The result is layered and earthy, but still bright and finely structured. The barrels don’t speak loudly, but they absolutely shape the story

Try: Felton Road Calvert Pinot Noir 2023

Winemaker: Blair Walter

Man O' War 'Dreadnought' Syrah 2021 – Waiheke Island

Man O' War 'Dreadnought' Syrah 2021 – Waiheke Island

This Syrah is bold, spicy, and full of personality - and oak aging plays a big role in that. Winemaker Duncan McTavish is not afraid to use bold oak where it fits. For this Syrah, he chooses barrels that will help integrate its smoky, spicy notes with it’s dark fruiot flavours. It’s about finding tension - where richness meets structure.

Try: Man O' War 'Dreadnought' Syrah 2021

Winemaker: Duncan McTavish